Application of high-efficiency stone crusher in aggregate production: Analysis of SBM Industrial Equipment

Why choose SBM Industrial Technology Group’s stone crusher?

1. Diversified equipment to meet different production needs

SBM Industrial Technology Group provides a full range of stone crushing equipment, including jaw crusher (Jaw Crusher), cone crusher (Cone Crusher), impact crusher (Impact Crusher), etc., which are suitable for rocks of different hardness and production scale requirements.

Jaw crusher (such as C6X series): suitable for primary crushing, processing large rocks, and a crushing ratio of up to 7:1.

Multi-cylinder hydraulic cone crusher (such as HST series): Precisely control the particle size of the material, suitable for medium and fine crushing of high-hardness materials.

Impact crusher (such as VSI6X series): Produce cubic aggregates, improve concrete strength and reduce voids.

2. Intelligent technology reduces operating costs

SBM equipment integrates PLC automatic control system and remote monitoring function, optimizes crushing parameters in real time, reduces energy consumption and manual intervention. For example, its hydraulic adjustment system can quickly respond to material changes and avoid overload shutdown.

3. Environmental protection and durability design

The equipment adopts a closed structure to reduce dust spillage, and is equipped with a noise reduction module to meet European and American environmental standards. Core components such as the movable jaw plate are made of high manganese steel, and the service life is increased by more than 30%.

Key processes and equipment selection recommendations for aggregate production

Phase 1: Primary Crushing
Goal: Crushing the raw stone to 150-300mm.

Recommended equipment: SBM C6X jaw crusher, with a processing capacity of 1600TPH, suitable for high impact conditions.

Phase 2: Secondary/Tertiary Crushing
Goal: Produce 5-40mm finished aggregate.

Recommended solution: HST cone crusher + VSI6X impact crusher combination, taking into account efficiency and particle shape optimization.

Phase 3: Screening and washing
SBM provides multi-layer vibrating screen and bucket sand washer to ensure the cleanliness and grading accuracy of aggregate.

How to improve aggregate production efficiency through equipment optimization?

1. Crushing chamber design matching material characteristics

SBM engineers can customize the crushing chamber type and speed according to the rock samples provided by the user (such as granite, basalt or limestone), maximize production capacity and reduce hammer wear.

2. Modular structure shortens installation cycle

SBM mobile crushers (such as K3 series) support rapid deployment, suitable for temporary quarries or decentralized operation scenarios, and reduce infrastructure costs.

3. Full life cycle service support

From equipment selection, installation and commissioning to spare parts supply, SBM provides 24/7 technical response to ensure that the annual operation rate of the production line exceeds 95%.

Industry application case: Shibang equipment helps global infrastructure projects

Case 1: Southeast Asian highway construction

A customer uses SBM HPT multi-cylinder cone crusher + VSI6X sand making machine combination to achieve an hourly output of 500 tons of basalt aggregate, and the finished product is used for C30-C50 concrete preparation, shortening the project construction period by 20%.

Case 2: Commercial concrete production in the Middle East

SBM K3 mobile crushing station with crawler screening machine can operate flexibly in desert areas, producing 0-5mm, 5-20mm, 20-40mm multi-specification aggregates to meet the needs of local large-scale real estate projects.

FAQ

Q: What is the investment return cycle of the aggregate production line?

SBM equipment helps customers recover costs within 12-18 months through energy-saving design (such as C6X jaw crusher energy consumption reduction of 15%-30%) and high yield rate.

Q: Does it support customized solutions?

SBM provides free material testing and production line simulation services to ensure that the equipment configuration is accurately matched with the production goals.