Why does modern industry need efficient crushing and mining equipment?

Challenges faced by the industry

1. Excessive energy consumption: Traditional equipment leads to a surge in electricity costs.
2. Insufficient equipment durability: Frequent shutdowns for maintenance affect production continuity.
3. Environmental regulations pressure: Dust emission and noise control standards must be met.

Analysis of SBM’s core crushing and mining equipment

SBM focuses on the research and development of efficient and intelligent crushing and mining machinery (mining crushers), covering the following key products:

1. Jaw Crushers

• Application scenarios: Primary crushing of high-hardness ores such as granite and basalt.
• Technical advantages: The hydraulic adjustment system can quickly adapt to different material sizes, increasing production capacity by 30%.

2. Cone Crushers

• Intelligent control system: real-time monitoring of bearing temperature and load to avoid overload damage.
• Case: An iron ore project uses SBM HPT series cone crushers, reducing unit energy consumption by 22%.

3. Mobile Crushing Plants

• Flexible deployment: no fixed infrastructure is required, suitable for remote mining areas.
• Environmentally friendly design: integrated dust removal and noise reduction modules, in line with ISO 14001 standards.

How to improve crushing efficiency through technological innovation?

Intelligent algorithm optimizes production process

SBM’s VSI6X series sand making machine is equipped with an AI drive system, which can automatically analyze the hardness of the material and adjust the speed to ensure that the output particle size is stable within the range of 0-5mm.

Energy-saving design reduces operating costs

• Permanent magnet motor technology: compared with traditional equipment, energy consumption is reduced by 15%-20%.
• Heat recovery system: converts the heat generated during the crushing process into electrical energy for recycling.

Customer Case: Successful Application of SBM Equipment in Limestone Mine

Project Background: A cement group in Southeast Asia needs to process 5,000 tons of limestone raw materials per day.

Solution:

1. Configure PE1200×1500 jaw crusher + HST315 cone crusher to form a two-stage crushing line.
2. Use crawler mobile screening station to achieve flexible on-site screening.

Results:

• Production capacity increased to 580 tons/hour, saving $320,000 in annual operating costs.
• Equipment maintenance cycle extended from 2 weeks to 6 weeks.

Five key indicators for selecting crushing and mining equipment

1. Ton energy consumption ratio (kWh/t): directly affects long-term costs.
2. Life of wearing parts: such as the replacement frequency of jaw plates and liner plates.
3. Degree of automation: remote monitoring and fault diagnosis functions.
4. Environmental certification: compliance with international standards such as CE and ISO.
5. After-sales service network: global spare parts supply and technical support response speed.

Future Trends: Green and Intelligent Mining Equipment

According to the Global Mining Review, the global intelligent crushing equipment market will exceed $8.7 billion in 2025. SBM has laid out the following directions:

• Hydrogen-driven crushing station: zero-carbon emission solution.
• Digital twin technology: predict equipment wear cycle through 3D models.
• Modular design: quickly reorganize equipment configuration to adapt to diverse needs.

Maintenance tips: extend equipment life

1. Regular lubrication checks: ensure normal oil levels in bearings and gearboxes.
2. Real-time monitoring of vibration data: abnormal fluctuations may indicate loose components.
3. Train operators: standardize startup/shutdown processes to avoid impact loads.